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6000L/H UHT Milk Processing Line with 1000ml Slim Packages

6000L/H UHT Milk Processing Line with 1000ml Slim Packages

6000L/H UHT Milk Processing Line with 1000ml Slim Packages
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6000L/H UHT Milk Processing Line with 1000ml Slim Packages
Product Details:
Place of Origin: CHINA
Brand Name: PLS
Certification: ISO 9001, CE
Model Number: 6000L/H
Payment & Shipping Terms:
Minimum Order Quantity: 1 line
Price: Negotiable
Packaging Details: Sea worthy packages
Delivery Time: 60-120 days
Payment Terms: L/C, T/T
Supply Ability: 20 lines/year
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Detailed Product Description
Application:: UHT Milk, Flavored Milk, Oat Milk, Soymilk Key Selling Points:: High Productivity
Material:: Stainless Steels Certification:: ISO CE
Voltage:: 220V/380V/440V Condition:: New

UHT Milk Prcessing line, Flavor Milk Processing Line, Fresh Milk Processing Line

Professional milk processing plant can complete the whole process to produce milk and other diary products. The milk processing lines are made of 304 stainless steel, with the pipe sleeve, washers and sealers made of food-grade rubber. All pipe fittings meet the requirements of HPSP and conform to the food safety standard. The whole process covers raw milk purification, milk homogenization, pasteurization, cooling and filling.

 

Raw material :liquid cow milk, goat milk, camel milk, milk powder dissolving with water
Product: Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk and so on.
Capacity: 3000L/6000L/10000L/H
Product Package: Aseptic pouch, Aseptic paper box, Gable Top box, plastic bottle, plastic cup, glass bottle, plastic pouch, Bulk, according to customer
Service Include :Turnkey project service: design, manufacture, installation, commissioning, training, after-sale service and son on

Milk sterilizing, homogenizing, and seperating system 

 

 

UHT

6000L/H UHT Milk Processing Line with 1000ml Slim Packages 0

Main spare parts

Material System
Material heat exchanger(pipe type,316L) PLS
Material pump (ABB frequency invertor) AFLF
Booster pump (ABB frequency invertor) AFLF
Material balancing tank (manhole, seals with CIP spraying) PLS
Level meter Shanghai
Diaphragm pressure gauge Shanghai
Flow meter E+H or Rosemount
Pneumatic 2-position 4-way valve (for material loading and cleaning changeover) APV or AFLF
Pneumatic 2-position 3-way valve (for material returning and discharging changeover) APV or AFLF
Pneumatic 2-position 3-way valve (for degassing tank changeover) APV or AFLF
Pneumatic disc valve APV or AFLF
Temperature sensor JUMO
Pneumatic angle seat valve (material tank RO water supplying) GEMU or BURKERT
Pneumatic constant pressure valve (before filling and material outlet) APV or AFLF
Heat preservative pipe (low heat preservative, high preservative) PLS
Manual disc valve YUANAN or KINGLAI
Hot Water System
Hot water heater (pipe type, inner pipe 316L) PLS
Hot water pump(ABB frequency invertor) GRUNDFOS
Hot water tank PLS
Hot water flow meter (floater) Chinese brand
Hot water pressure gauge Shanghai
Pneumatic constant pressure valve APV or AFLF
Hot water tank safety valve Shanghai
Tune fork E+H
Adjusting valve (homogenizing temperature) BURKERT or GEMU
Temperature sensor Chinese brand
Steam System
Steam plunger valve SPIRAX SARCO
Steam pressure gauge (with buffer pipe) Shanghai
Steam pressure reducing valve SPIRAX SARCO
Pneumatic steam adjusting valve SPIRAX SARCO or BURKERT or SAMSON
Steam filter SPIRAX SARCO
Floating ball trap SPIRAX SARCO
Hot power trap valve SPIRAX SARCO
CIP System
Pneumatic diaphragm acid & alkali pump WILDEN
Pneumatic disc valve APV or AFLF
Pneumatic switch valve (water supplying) BURKERT or GEMU
Concentrated acid, alkali tank and truck PLS
Conductivity meter JUMO
Electric System
Cabinet PLS
PLC program coder Siemens
Touched screen Siemens
Temperature recorder Chinese brand
Electric apparatus Schneider
Solenoid valve MAC
 

Homogenizer

6000L/H UHT Milk Processing Line with 1000ml Slim Packages 1

Homogenizer principle:

The mixed medium goes into and pass th

e homogenizing valve as the high-pressure state, and in a short time as the sudden releasing of the pressure power formed the effect of the strong gas eroding, whorl moving, striking, etc., to reach the result of thinning.

Material requests: liquid matter with milk, oil or the grain mix liquid

Equipment Data:

Model HOMG-Q5000-P30
Capacity 5000L/H
Working pressure Max: 30MPa;working pressure:25MPa
Motor 55Kw
Lubricating Flash + forcing
Lubricate oil cooling Tubular forcing cooling
Homogenizing temperature 55-75℃
Pressure adjusting Manual adjusting
Piston material 17-4
Sealing material 4F
Homogenizing valve STELLITE
Signal valve STELLITE
Electrical 3-phase, 440V, 50Hz
Reducing setting II gear reducing
Weight 2500Kg
 

Aseptic tank

6000L/H UHT Milk Processing Line with 1000ml Slim Packages 2

System design :

capacity :15000L

Products :milk or milk drinking or any other liquids

  1. Supply:

tank:

Stainless steel tank body, with outerwear cover

Manhole and cover, with CIP ball

Three sets of adjustable feet

One foot with weight weigh sensor

Joint for milk, cooling water, air and CIP

Valve units, includes air filter, steam protect system and safety units

Control system and human operation system

Connect with Central control units, supply the single to the central control room

Connect single with CIP system

Connect single with Aseptic filling machine

Connect single with sterilizer

Ladder with protect setting

Commission tools

  1. Technical parameters

Capacity: 15000L

Steam supply: 1000kg/h

Steam usage in the pre-sterilize (2.7bar) 200kg/h

Usage of steam (1 bar): 25 kg/h

Cooling water supply: 10 000 l/h

Cooling water usage in the pre-sterilizer (3 bar, 20°C) 2 000l

Gauge air: 50 Nl/h

Sanitary compressed air: 50Nm3/h

Sanitary air storage: 6 bar2 m3

CIP flow: 12 000 l/h

Electrical: 3x440V/50 Hz

Motor power: 4KW

  1. Main components
System Name Qty. Supplier
Tank body Tank body 1  
Weight module 1 METTLER TOLEDO
Magnetic agitator 1 METENOVA
Material system   1 APV
Steam system   1 SPIRAX SARCO
Aseptic air Adjusting valves 1 RESEARCH
Filters 1 Millipore
Safety valve 1 LESER
Angle valve 1 GEMU
PLC control system Switch and sensors 1 E+H
Temp. Sensors 4 JUMO
Touch screen and PLC 1 AB
 

 

PBA-16000 Slim Aseptic Filling Machine

6000L/H UHT Milk Processing Line with 1000ml Slim Packages 3

Specification

 

 

 

 

 

  •  
Aseptic filling machine
  •  
PBA-16000 (1000S)
Filling material:

Liquid food, such as milk, yogurt, juice, soymilk and tea beverage and etc.

PH: 2.5~8.0

Viscosity: below 3500mPa.s

  •  
6000 packs/hour
Filling volume: 1000S: 1000ml ±1.5%
Outline dimension: 6150mm (L)*3768mm(W)*5500mm(H)
Entrance dimension:
  1.  
  •  
  1.  
Power supply:
  1. ±10% (3φ) 50/60Hz
Electricity consumption: Forming pipe: 6kw, Pre-heating: 23kw, sterilizing: 30kw, producing: 36kw, hot sealing frequency: 400~600KHZ
Air consumption:
  1. ±100L/min (0.6~0.7Mpa), after drying and water and oil free air should be used

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Softened water consumption:

15L/min (0.3~0.45Mpa, below 20℃), high quality water with hardness lower than 17 (density: 170ppm)and chloride density lower than 30ppm

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Steam consumption:

2.5kg/h (130±5℃, 0.17±0.03Mpa), steam should be filtered by device and conformed to the food grade

Connection format and caliber: G1/2 screw thread connection

  1.  
4.0L/H (Density: 35~50%), food grade
Lubrication oil consumption:
  1.  
Operating system: Human-company interface
Printing device:
  •  
Discharging conveyor belt: Teeth chain
Temperature of filling material:
Connection format and caliber:

Side of material input: 2s SMS standard thread

Side of material output: 2s SMS standard thread

Filling pressure:
  1. ±10KPa (mechanical pontoon), 50~350±100Kpa (flow rate adjusting valve)
Shape of container:
  •  
Environment temperature: 19.4~25℃
Pressure of filling room: >1.3mmAg
 

 

 

  1. Cap applicator
  2. 6000L/H UHT Milk Processing Line with 1000ml Slim Packages 4
  3. Model: PCA06

Cap type: screw cap

Cap size: width: 28.5mm height: 16mm open size: 17mm

Compressed air: 1000N1/m Pressure: <= 0.7Mpa

Electricity: 3 phase, 380 V, 50Hz, 11KW

Conveyor: 21m/min, Height: 825+/- 50mm

Capacity: 6000 bags/h + 20%

Dimension: 5500*3200*2700mm

Weight: 1500Kg

Glue usage: 120g/1000 pcs

Main components

Name Brand Supplier
Reducing motor TONY TONY
Motor DKM DKM
Limiter MAYR MAYR
Cylinder FESTO FESTO
Switch FESTO FESTO
Air units METALWORK METALWORK
Magnetic valve MAC MAC
PLC MITSUBISH MITSUBISH
Touch screen MITSUBISH MITSUBISH
Switch LEUZE LEUZE
Sensor LEUZE LEUZE
 

 

  1. Paper trolley
  1. Model:BC01
  2. Load capacity:500Kg
  3. Enhancing height:1800mm
  4. Maximal diameter of roller:Ø1170mm
  5. Minimum diameter of roller:Ø480mm
  6. Pressure of holding:210Bar

 

  1. Paper truck
  2.  
  3. Model:DF550-1100
  4. Load capacity:1100Kg
  5. Enhancing height:950mm

CIP system

6000L/H UHT Milk Processing Line with 1000ml Slim Packages 5

Summary

The CIP cleaning system is composed of alkali tanks, acid tanks, hot water tanks, clear water tanks, back water tanks, disinfecting water tanks, concentrated acid tanks, concentrated alkali tanks, heat exchangers, CIP processing pumps, as well as relevant pipes, valves and electric control system. These tanks can be allocated according to technological requirements of customers. Generally, the cleaning requirements can be met with only three tanks (alkali tanks, acid tanks and hot water tanks).

The CIP cleaning system produced by our company is featured by safety, high efficiency, energy saving, easy operation, simple maintenance, high automatic degree of key control points an etc.

No.

Name

Specification

Qty.

Manufacturer

  1.  
Alkali tank/Acid tank/Hot water tank 2000L*3, inner 316L, outside SUS304, heat insulated tank, alkali tank/acid tank air agitator, flate-plate liquid level gauge interface 1 PLS
  1.  
Concentrate acid & alkali tank 200L, 316L, single layer tank 2 PLS
  1.  
Tubular heat exchanger Tubular type, temperature △T=20℃ 1 PLS
  1.  
CIP pump 20t/h, 36m, Pump head SUS316L, SPX, 5.5KW 1 SPX
  1.  
Frequency inverter 5.5KW 1 ABB
  1.  
Diaphragm pump USA 2  
  1.  
Single pipe type filter SLGLQ-20, SUS304, inlet and outlet, Ø51100 mesh 2 JUMO
  1.  
Temperature sensor   4  
  1.  
Ball float type level gauge   3  
  1.  
Pneumatic butterfly valve Ф51, SUS304 13  
  1.  
Pneumatic butterfly valve Ф25, 316L 4 Alfa Laval or APV
  1.  
Ball valve Ф25, SUS304 1 Chinese
  1.  
Clappet valve Ф51, SUS304 2 Chinese
  1.  
Steam plunger valve DN50 1 Spirax Sarco
  1.  
Steam plunger valve DN25 2 Spirax Sarco
  1.  
Steam filter DN50 1 Spirax Sarco
  1.  
Steam filter DN25 1 Spirax Sarco
  1.  
Steam reducing valve DN40 1 Spirax Sarco
  1.  
Steam angle seat valve DN40 2 Spirax Sarco
  1.  
Steam regulating valve DN40 1 Spirax Sarco
  1.  
Steam trap valve DN25 1 Spirax Sarco
  1.  
Steam pressure gauge   2 Chinese
  1.  
Conductivity meter   1 JUMO
  1.  
Flow switch   1 IFM
  1.  
Pipe   1  
  1.  
Control panel   1  
 

 

 

 

 

 

Contact Details
Shanghai Precise Packaging CO.,LTD

Contact Person: Candy

Tel: 0086-13918280767

Send your inquiry directly to us (0 / 3000)

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