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High Degree Automatization Beverage Production Line , Juice Short Stage System

High Degree Automatization Beverage Production Line , Juice Short Stage System

  • High Degree Automatization Beverage Production Line , Juice Short Stage System
High Degree Automatization Beverage Production Line , Juice Short Stage System
Product Details:
Place of Origin: CHINA
Brand Name: PLS
Certification: ISO 9001, CE
Payment & Shipping Terms:
Minimum Order Quantity: 1 line
Price: USD 200,000-20,000,000
Packaging Details: pallet
Delivery Time: 60-90 days
Payment Terms: L/C, T/T
Supply Ability: 20 lines/year
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Detailed Product Description
Capacity: 1500-6000L/H Volume: 200ml, 250ml, 330ml, 1000ml
Raw Material: Fresh Fruit, Concentrate Juice Control: Automatic, Manual
Warranty: 1 Year After-Sales Service: Engineers Available To Service Machinery Overseas
High Light:

apple juice production line

,

beverage production line

juice processing line, different juice, apple juice, orange juice, mango juice

 

It is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines. It is automatic in total process and suitable for PET bottled juice and tea drink which can resistant high temperature. It also can be used for mineral water, pure water and many other no gas containing drinks. It makes by high quality SUS304. No bottle no filling, and no bottle no capping, automatic and easy operation.

 

Juice short stage system

 
  1. Syrup Storage Tank 5000L×1
  1. Usage: storage the syrup from the syrup center
  2. Material:SUS304
  3. Components: CIP inletφ38,rotary spray ball,

Digit Thermometer, High and low level, closed manhole,

Breath hole, ladder, Outlet: φ63,

inletφ63(side inlet and anti foam)

  1. Holding layer material: Polyurethane foam thickness is 50mm
  2. Agitator: frame type, horizontal, 2.2KW, Vortex eliminator

 

102 Emulsification Tank 2000L×1

  1. Usage: mix the concentrate juice, ingredients, syrup with water
  2. Material: SUS 304, square type, bottom agitator
  3. Components: CIP inletφ38;water inletφ51

rotary spray ball;E+H low level sensor,

Closed manhole, Breath hole

  1. Holding layer material: Polyurethane foam

Thickness is 50mm

  1. Agitator: horizontal, 18.5KW
  1. Mixing Tank 8000L×2
  1. Usage: mixing the juice and fix the capacity
  2. Material: SUS 304
  3. Components: CIP inletφ38;water inletφ38

rotary spray ball;Glass liquid level, Digit Thermometer,

inlet φ51(side in), breath hole, light

  1. Holding layer material: Polyurethane foam, Thickness is 50mm
  2. Agitator: horizontal, 3kw, Vortex eliminator

104 Double -Filters

  1. Usage: filter all dirties of the juice, the filters can work at the same Time, and if one has any blocks, one can keep works
  2. Material: SUS304
  3. Components: inlet/outlet Ø51, frame, each filters with a dirty
  4. Discharge valve, juice outlet is 80 mushes, syrup outlet is 80mushes

105 O-section Type Plate Heat Exchanger 20000L/h ×1

  1. Usage: when UHT has any problems, the heat exchanger will cool down the treated juice to 15 degree for short storage
  2. Material: SUS 304, material of rubber: NBR
  3. Type of plate ripple: herringbone ripple (BR series)

 

UHT 7000L/h ×1

I. Working condition:

1. Material treating capacity:7000 L/h

2. Material inlet temperature: ≤25℃

(It can be made according to special requirements of customers.)

3. Steam working pressure:≥0.5Mpa

4. Steam wastage:≈450Kg/0.5Mpa

5. Ice water in temperature: ≤2℃

6. Cooling water in temperature:≤30℃

7. Equipment using water: purity water;

8. Compressed air working pressure:≥0.5Mpa (no water, no oil)

9. Electrical: 3 phase, 50 hertz, 380 volts

II. Design requirements:

1. Sterilize temperature: Touching screen panel free adjust≤139℃/(5S/10s/30s), automatic setting.

2. Filling temperature:24℃(Free adjusting)

3. Temperature holding and time:137℃/5S(design as fact condition)

4. Homogenizing temperature:65℃-75℃(free adjust)

5. Hot-water working temperature:139℃

6. With automatic alarming and fault treating system, reduced output of inequality products..

7. The true dialogue of man and machine automatic control system any workers can operate after simple training.

8. Pre-sterilize,auto-change during produce process automatic PLC control.

9. With CIP cleaning system can fulfill auto-CIP, not depend on the start of workshop’s main CIP.

10. All control units are imported international brand, which promise precise control and good quality.

11. Have communicated joint with aseptic filling machine, promise the output of good quality products. Convenient maintenance during maintenance only O-ring needs to change.

12. Material satisfy food factor’s GMP standard, according to ASME welding, adopt GTAW welding craft ship.

 

III. Main spare parts

No. Name Specifications Manufacturer Qty.
1. Exchanger main body UHT-7000 PLS 1
2. Pipe     1
3. Balance tank 150L PLS 1
4. Hot water tank 100L PLS 1
5. Centrifugal pump 10T/H-50M NISSIN or YUANAN 1
6. Vertical pump 10T/H-50M GRUNDFOS 1
7. SUS hot water pump 10T/H-50M Shanghai 1
8. Four phase valve Pneumatic Shanghai 1
9. Three phase valve Pneumatic   2
10. Control box SUS Shanghai 1
11. PLC programmer   Siemens 1
12. Temperature recorder   Shanghai 1
13. Touch screen   Siemens 1
14. Electrical units   Shanghai Several
15. Temperature sensor   Shanghai Several
16. Magnetic valve   Shanghai Several
17. Steam reducing valve Diaphragm Shanghai 1
18. Steam adjusting valve Pneumatic adjusting valve Shanghai 1
19. Pressure-counter valve ∮51 APV 2
20. Manual butterfly valve ∮51 Shanghai 6-8
21. Manual ball valve ∮51 Shanghai 2-3
22. Manual three phase ball valve ∮51 Shanghai 2
23. Auto angle valve ∮51 APV 6-8
24. Pneumatic butterfly valve ∮51 APV

3

 

25. Compressed air reducing valve   FENSTON 3
26. Frame   PRECISE 1
27. Heat exchanger   PRECISE 1
28. Liquid sensor   FANYI 1
29. Diaphragm pump     1
30. Signal valve ∮51 PLS 4
31. Acid-lye container for CIP 200 L×2   2
 

Homogenizer HOMG-Q7000-P25 ×1

 

I. Homogenizer principle:

The mixed medium go into and pass the homogenizing valve as the high-pressure state, and in a short time as the sudden releasing of the pressure power formed the effect of the strong gas eroding, whorl moving, striking, etc., to reach the result of thinning.

Material requests: Liquid matter with milk, oil or the grain mix liquid

II. Equipment Data:

Model HOMG-Q7000-P30
Capacity 3500L/H
Working pressure Max: 30MPa;working pressure:25MPa
Motor 75Kw
Lubricating Flash + forcing
Lubricate oil cooling Tubular forcing cooling
Homogenizing temperature 55-75℃
Pressure adjusting Manual adjusting
Piston material 17-4
Sealing material 4F
Homogenizing valve STELLITE
Signal valve STELLITE
Electrical 3 phase, 380V,50Hz
Reducing setting II gear reducing
Weight 1800Kg
 

Aseptic brick filling machine 250B×2

 

 

 

 

 

 

 

 

 

1,Model : PBA16000

2,Filling Product

Type: liquid and non viscous products (milk, yoghurt, juice, soy milk, and tea beverage

 

PH: 2.5-8.0

Products viscosity: below 30CPD

 

3,Capacity

a,6000-8000 packs /H(1000ML)

b,8000-10000 packs/H(500ML)

4,Filling size

Filling size: 125S,200S,250B,250S,1000S

Filling Precision :±1.5%

5,Product supply

a,supply pressure: 0.8~2.5±0.5bar

b,supply temperature: 5-50℃

c,product joint: 2S-SMS standard screw thread

6,Electrical parameters

a,supply pressure: 380±10%V

b,current frequency: 50HZ

c,pipe sealing power: 6KW

d,heating power: 23KW

e,sterilize power: 30KW

f,producing power: 36KW

g,heat sealing frequency: 400-600KHZ;

h,electrical cabinet: 28-35℃.

7,Compressed air supply

a,pressure: 600-700KPa

b,alarm pressure: 600KP

c,usage: 450L/min

d,quality requirement: filtered, dry, water removal and oil removal

e,joint: (3/4)S-SMS standard screw thread

8,Steam supply

a,pressure: 170±30KPa

b,inlet temperature: 125-140℃

C,usage: 2.5Kg/h

d,quality requirement: food level

e,joint: G1/2- screw thread

9,soft water supply

a,pressure: 300-450KPa

b,temperature: : ≤30℃

c,usage: 15L/min

d,quality requirements: hardness less than 17 degree

e,joint: S-SMS standard screw thread

10,Cooling water supply

a,pressure: 300-450KPa;

b,temperature: ≤20℃;

c,quality requirements: hardness less than17 degree,

The concentration of chloride ion is less than 30ppm

d,joint: 1S-SMS standard screw thread

11,H202 supply

a,concentration: 35-50%(food level);

b,usage: 4L/H;

12 ,packaging material: :

a,diameter of paper roll: <=¢1100MM

b,diameter of roller core: ¢152MM

c,diameter of PP roller: ¢230MM

d,diameter of PP roller core: ¢74MM

e,joint: package and pp auto connect

13,outlet:

a,conveyor: chain

b,speed of conveyor : 20-32mmin

c,outlet height : 750-800mm

14,operate

Touch screen, on-line moving detect

15,environments temperature

a,highest temperature: 45℃;

b,lowest temperature: 5℃;

c,recommend temperature: 15-30℃.

16,noise

Standard : ≤78db.

17,Machine wight:

a,≥500ML: 6500KG

 

 

 

 

 

 

 

401 Hot water tank 10000L×1

  1. Usage: hot water
  2. Material: Insulation tank, Body SUS304
  3. Components: Hanging ladder, bottom temperature sensor,

Anti-leaking pipe, Outlet :Ø63;Input:Ø63

Dirty discharge:tank bottom Ø51mmLiquid level:high,

middle, low level , CIP input:Ø38mm;Spray ball, Ø45mm

Breath :Ø125mm,Manhole :Ø436mm

402 Plate Heat exchanger

  1. Usage: temperature up
  2. Material: SUS 304, rubber cushion: fluorine rubber
  3. Type of plate ripple: herringbone ripple (BR series)

Heat exchanging area of single plate: 0.26m2

403 Vertical water pump 20t/h,36m

  1. Usage: water pump
  2. Materials:SUS 304
  1. Production ability:Q=20000L/H
  2. Pump height:H=36m
  3. Motor:4Kw

501 & 502 Acid & Alkali tank 4000L×2

  1. Usage: acid and lye tank
  2. Material: Inner: 316L,exterior: SUS304
  3. Components: Feet: round feet, height is 650mm

Return: 2 holes ×φ51 φ89mm

Outlet:2 holes ×φ51 φ89mm

Dirty discharge:tank bottom φ63mm

Liquid level: glass level , CIP φ38mm;Spray ball, φ45mm

Holding layer: PU, Thickness is 50mm,Breath :φ125mm,

Acid and alkali add hole:φ25mm;,compressed air inlet: φ25mm;water inlet:φ51mm, Manhole :φ436mm

 

503 Pure water tank 4000L×1

  1. Usage: pure water
  2. Material: Single layer SUS304
  3. Components: Outlet :2 holes ×φ51

Feet :Round, height is 650mm

Dirty discharge:tank bottomφ51mm, Liquid level: glass level ,CIP φ38mm;ball, φ45mm,Breath :φ125mm,, Manhole :φ436mm

  1. Hot water tank 4000L×1
  1. Usage: hot water
  2. Material: SUS304
  1. Components: Return :2 holes ×φ51 φ89mm

Outlet :2 holes ×φ51 φ89mm

Feet :Round, height is 650mmm Dirty discharge:bottom ,φ63mm, Liquid level: glass , CIP φ38mm;ball φ45mm, Holding layer: PU, Thickness is 50mm, Breath :φ125mm,manhole:φ436mm

 

  1. Tubular heat exchanger
  1. Usage: increase the temperature △25℃
  2. Material: SUS 304

 

 

 

506 Thick acid and lye tank 200L×2

  1. Usage: thick acid and lye
  2. Material: single layer, 316L, top half open

 

 

  1. Centrifugal pump 20t/h,36m×2
  1. Usage: used for pump CIP
  1. Materials:SUS 304
  2. Production ability:Q=20000L/H
  3. Pump height:H=36m
  4. Motor:5.5Kw

 

 

 

Contact Details
Shanghai Precise Packaging CO.,LTD

Contact Person: Candy

Tel: 0086-13918280767

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