1000L--20000L/H Automatic UHT Pipe Sterilizer for Juice with Easy Maintenance

Automatic UHT Pipe sterilizer

It is made up of tubular heat exchanger, balancing tank, centrifugal sanitary pump, hot water device, frame and control unit and etc. Materials will be pushed into balancing tank first, then transferred to heat exchanger by centrifugal sanitary pump, pre-heated, homogenized, temperature improved and be hold for a while, heat will be recycled, finally the qualified products will be finished. It is widely used in high, middle and low-density liquid aseptic filling line and pasteurized milk production line.

I. Advantages:      

1. High reliability

Products are produced in a completely closed system during the whole process, there’s no second pollution point. It has separate pipe sterilizing system and automatic cleaning in place system. PLC will automatically control the procedure of sterilizing and cleaning. Considering feature of fluid liquid, it minimum the numbers of ends (such as “T” joint) in pipe design. It fully takes advantages of heat function and mechanical function in design the cleaning procedure. So, the safety and cleanness had been improved effectively.

2. High quality products

It is designed based on precise calculation of heat exchange. The rising of products’ temperature is accurate, the exchange area and technology of cooling are accurate. Products can be processed continuously in short time to be chilled or heated treatment. It makes products with more flavor and nutrition without germs. It attached multiply cooling phase; outlet temperature is adjustable, more suitable for cold filling.

3. Reasonable structure, convenient maintenance

It adopts multiply sleeve tubes mode; it contains several parallel inner tubes in one outer tube. Multiple outer tubes are combined together by U shape tubes. Products flow inside the inner tubes, heating medium flow backwardly in the outer tubes, thus heat exchanging is successfully happened on the inner tubes wall. Numbers and diameters of each tube can be adjusted to fit for producing different products. It adopts unique floating head and double sealing design in both inner tubes and outer tubes. It can avoid problems caused by heat expansion and contamination caused by contacting. Besides, the design is also convenient for pipe checking and maintenance. It can bear higher products pressure, allow max. pressure lower 100bar.

4. Long service time

It chooses the best quality pipes and materials to manufacture so the heat exchanging pipe has good heat transfer efficiency. It chooses international famous brand in control components, including programmable controller, intelligent touched screen, electrical components, steam adjusting valve, reducing valve, seat valve, automatic angle valve, constant pressure valve, hot water pump, products pump and etc. The equipment is in high quality, high heat transfer efficiency, high temperature difference control precision, stable system running and long service life.

5. Easy operation and high production efficiency

During the production, just operate the touched screen, the system will automatically complete all the action including pump and valves’ open and close, sterilizing temperature’s adjusting. Self-provided CIP cleaning system can achieve automatic cleaning in place (CIP), and do not rely on the starting of CIP system on plant main line. All imported control components are of international famous brands with accuracy and quality reliably guaranteed. Simple and convenient maintenance. During the maintenance, only O rings require changing, and there is no need to use any heavy tools. The manufacturing materials are completely in accordance with GMP standard for food factories and GTAW welding technology is adopted according to ASME welding standard. The equipment can be designed into electrical appliance-controlled type according to customer requirements. It can be designed into pasteurizer (PUT) and high temperature sterilizer (HTST) according to the requirements of sterilizing temperature of products.

6. Equipment applicable range

Aseptic normal temperature / cold canning production line for milk, fruit juice, color milk, soy milk, non-active fermented lactobacillus beverage, allocated lactobacillus beverage, tea beverage and other plant protein beverage. It is also applicable to non-aseptic production line. Heat treatment of other liquid food with high viscosity such as ice cream, artificial cream, jam and ketchup etc.

II. Technial Parameters:

III. Main Components: