products

UHT Stainless Steels Flavoured Milk Processing Line Tubular Sterilizer

Basic Information
Place of Origin: CHINA
Brand Name: PLS
Certification: ISO 9001, CE
Model Number: 6000L/H
Minimum Order Quantity: 1 line
Price: Negotiable
Packaging Details: Sea worthy packages
Delivery Time: 60-110Days
Payment Terms: L/C, T/T
Supply Ability: 20 Lines/year
Detail Information
Application:: UHT Milk, Flavored Milk, Oat Milk, Soymilk Key Selling Points:: High Productivity
Material:: Stainless Steels Certification:: ISO CE
Voltage:: 220V/380V/440V Condition:: New
High Light:

Stainless Steel tubular sterilizer

,

Milk Processing tubular sterilizer

,

UHT flavoured milk sterilizer


Product Description

UHT Milk Prcessing line, Flavor Milk Processing Line, Fresh Milk Processing Line

Professional milk processing plant can complete the whole process to produce milk and other diary products. The milk processing lines are made of 304 stainless steel, with the pipe sleeve, washers and sealers made of food-grade rubber. All pipe fittings meet the requirements of HPSP and conform to the food safety standard. The whole process covers raw milk purification, milk homogenization, pasteurization, cooling and filling.

Raw material :liquid cow milk, goat milk, camel milk, milk powder dissolving with water
Product: Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk and so on.
Capacity: 3000L/6000L/10000L/H
Product Package: Aseptic pouch, Aseptic paper box, Gable Top box, plastic bottle, plastic cup, glass bottle, plastic pouch, Bulk, according to customer
Service Include :Turnkey project service: design, manufacture, installation, commissioning, training, after-sale service and son on

Milk sterilizing, homogenizing, and seperating system 

 

 

UHT

 

UHT Stainless Steels Flavoured  Milk Processing Line Tubular Sterilizer 0

 

Main spare parts

 

 

Material System

Material heat exchanger(pipe type,316L)

PLS

Material pump (ABB frequency invertor)

AFLF

Booster pump (ABB frequency invertor)

AFLF

Material balancing tank (manhole, seals with CIP spraying)

PLS

Level meter

Shanghai

Diaphragm pressure gauge

Shanghai

Flow meter

E+H or Rosemount

Pneumatic 2-position 4-way valve (for material loading and cleaning changeover)

APV or AFLF

Pneumatic 2-position 3-way valve (for material returning and discharging changeover)

APV or AFLF

Pneumatic 2-position 3-way valve (for degassing tank changeover)

APV or AFLF

Pneumatic disc valve

APV or AFLF

Temperature sensor

JUMO

Pneumatic angle seat valve (material tank RO water supplying)

GEMU or BURKERT

Pneumatic constant pressure valve (before filling and material outlet)

APV or AFLF

Heat preservative pipe (low heat preservative, high preservative)

PLS

Manual disc valve

YUANAN or KINGLAI

Hot Water System

Hot water heater (pipe type, inner pipe 316L)

PLS

Hot water pump(ABB frequency invertor)

GRUNDFOS

Hot water tank

PLS

Hot water flow meter (floater)

Chinese brand

Hot water pressure gauge

Shanghai

Pneumatic constant pressure valve

APV or AFLF

Hot water tank safety valve

Shanghai

Tune fork

E+H

Adjusting valve (homogenizing temperature)

BURKERT or GEMU

Temperature sensor

Chinese brand

Steam System

Steam plunger valve

SPIRAX SARCO

Steam pressure gauge (with buffer pipe)

Shanghai

Steam pressure reducing valve

SPIRAX SARCO

Pneumatic steam adjusting valve

SPIRAX SARCO or BURKERT or SAMSON

Steam filter

SPIRAX SARCO

Floating ball trap

SPIRAX SARCO

Hot power trap valve

SPIRAX SARCO

CIP System

Pneumatic diaphragm acid & alkali pump

WILDEN

Pneumatic disc valve

APV or AFLF

Pneumatic switch valve (water supplying)

BURKERT or GEMU

Concentrated acid, alkali tank and truck

PLS

Conductivity meter

JUMO

Electric System

Cabinet

PLS

PLC program coder

Siemens

Touched screen

Siemens

Temperature recorder

Chinese brand

Electric apparatus

Schneider

Solenoid valve

MAC

 

 

 

 

Homogenizer

 

 

UHT Stainless Steels Flavoured  Milk Processing Line Tubular Sterilizer 1

 

 

Homogenizer principle:

The mixed medium goes into and pass the homogenizing valve as the high-pressure state, and in a short time as the sudden releasing of the pressure power formed the effect of the strong gas eroding, whorl moving, striking, etc., to reach the result of thinning.

Material requests: liquid matter with milk, oil or the grain mix liquid

 

Equipment Data:

 

 

Model

HOMG-Q5000-P30

Capacity

5000L/H

Working pressure

Max: 30MPa;working pressure:25MPa

Motor

55Kw

Lubricating

Flash + forcing

Lubricate oil cooling

Tubular forcing cooling

Homogenizing temperature

55-75℃

Pressure adjusting

Manual adjusting

Piston material

17-4

Sealing material

4F

Homogenizing valve

STELLITE

Signal valve

STELLITE

Electrical

3-phase, 440V, 50Hz

Reducing setting

II gear reducing

Weight

2500Kg

 

 

 

 

Aseptic tank

 

UHT Stainless Steels Flavoured  Milk Processing Line Tubular Sterilizer 2

 

 

System design :

 

capacity :15000L

 

Products :milk or milk drinking or any other liquids

 

Supply:

tank:

Stainless steel tank body, with outerwear cover

Manhole and cover, with CIP ball

Three sets of adjustable feet

One foot with weight weigh sensor

Joint for milk, cooling water, air and CIP

Valve units, includes air filter, steam protect system and safety units

Control system and human operation system

Connect with Central control units, supply the single to the central control room

Connect single with CIP system

Connect single with Aseptic filling machine

Connect single with sterilizer

Ladder with protect setting

Commission tools

 

Technical parameters

Capacity: 15000L

Steam supply: 1000kg/h

Steam usage in the pre-sterilize (2.7bar) 200kg/h

Usage of steam (1 bar): 25 kg/h

Cooling water supply: 10 000 l/h

Cooling water usage in the pre-sterilizer (3 bar, 20°C) 2 000l

Gauge air: 50 Nl/h

Sanitary compressed air: 50Nm3/h

Sanitary air storage: 6 bar2 m3

CIP flow: 12 000 l/h

Electrical: 3x440V/50 Hz

Motor power: 4KW

 

Main components

 

 

System Name Qty. Supplier
Tank body Tank body 1  
Weight module 1 METTLER TOLEDO
Magnetic agitator 1 METENOVA
Material system   1 APV
Steam system   1 SPIRAX SARCO
Aseptic air Adjusting valves 1 RESEARCH
Filters 1 Millipore
Safety valve 1 LESER
Angle valve 1 GEMU
PLC control system Switch and sensors 1 E+H
Temp. Sensors 4 JUMO
Touch screen and PLC 1 AB
 

 

 

 

 

 

PBA-16000 Slim Aseptic Filling Machine

 

 

 

 

UHT Stainless Steels Flavoured  Milk Processing Line Tubular Sterilizer 3

 

 

 

 

 

Specification

 

 

  •  

Aseptic filling machine

  •  

PBA-16000 (1000S)

Filling material:

Liquid food, such as milk, yogurt, juice, soymilk and tea beverage and etc.

PH: 2.5~8.0

Viscosity: below 3500mPa.s

  •  

6000 packs/hour

Filling volume:

1000S: 1000ml ±1.5%

Outline dimension:

6150mm (L)*3768mm(W)*5500mm(H)

Entrance dimension:

  1.  

  •  

  1.  

Power supply:

  1. ±10% (3φ) 50/60Hz

Electricity consumption:

Forming pipe: 6kw, Pre-heating: 23kw, sterilizing: 30kw, producing: 36kw, hot sealing frequency: 400~600KHZ

Air consumption:

  1. ±100L/min (0.6~0.7Mpa), after drying and water and oil free air should be used

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Softened water consumption:

15L/min (0.3~0.45Mpa, below 20℃), high quality water with hardness lower than 17 (density: 170ppm)and chloride density lower than 30ppm

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Steam consumption:

2.5kg/h (130±5℃, 0.17±0.03Mpa), steam should be filtered by device and conformed to the food grade

Connection format and caliber: G1/2 screw thread connection

  1.  

4.0L/H (Density: 35~50%), food grade

Lubrication oil consumption:

  1.  

Operating system:

Human-company interface

Printing device:

  •  

Discharging conveyor belt:

Teeth chain

Temperature of filling material:

Connection format and caliber:

Side of material input: 2s SMS standard thread

Side of material output: 2s SMS standard thread

Filling pressure:

  1. ±10KPa (mechanical pontoon), 50~350±100Kpa (flow rate adjusting valve)

Shape of container:

  •  

Environment temperature:

19.4~25℃

Pressure of filling room:

>1.3mmAg

 

 

 

 

 

Cap applicator

UHT Stainless Steels Flavoured  Milk Processing Line Tubular Sterilizer 4

 

 

Model: PCA06

 

 

 

Cap type: screw cap

Cap size: width: 28.5mm height: 16mm open size: 17mm

Compressed air: 1000N1/m Pressure: <= 0.7Mpa

Electricity: 3 phase, 380 V, 50Hz, 11KW

Conveyor: 21m/min, Height: 825+/- 50mm

Capacity: 6000 bags/h + 20%

Dimension: 5500*3200*2700mm

Weight: 1500Kg

Glue usage: 120g/1000 pcs

 

 

Main components

 

 

Name

Brand

Supplier

Reducing motor

TONY

TONY

Motor

DKM

DKM

Limiter

MAYR

MAYR

Cylinder

FESTO

FESTO

Switch

FESTO

FESTO

Air units

METALWORK

METALWORK

Magnetic valve

MAC

MAC

PLC

MITSUBISH

MITSUBISH

Touch screen

MITSUBISH

MITSUBISH

Switch

LEUZE

LEUZE

Sensor

LEUZE

LEUZE

 

 

Paper trolley

  1. Model:BC01

  2. Load capacity:500Kg

  3. Enhancing height:1800mm

  4. Maximal diameter of roller:Ø1170mm

  5. Minimum diameter of roller:Ø480mm

  6. Pressure of holding:210Bar

 

 

Paper truck

Model:DF550-1100

Load capacity:1100Kg

Enhancing height:950mm

 

 

CIP system

The CIP cleaning system is composed of alkali tanks, acid tanks, hot water tanks, clear water tanks, back water tanks, disinfecting water tanks, concentrated acid tanks, concentrated alkali tanks, heat exchangers, CIP processing pumps, as well as relevant pipes, valves and electric control system. These tanks can be allocated according to technological requirements of customers. Generally, the cleaning requirements can be met with only three tanks (alkali tanks, acid tanks and hot water tanks).

The CIP cleaning system produced by our company is featured by safety, high efficiency, energy saving, easy operation, simple maintenance, high automatic degree of key control points an etc.

 

 

No.

Name

Specification

 Qty. 

Manufacturer

  1.  

Alkali tank/Acid tank/Hot water tank

2000L*3, inner 316L, outside SUS304, heat insulated tank, alkali tank/acid tank air agitator, flate-plate liquid level gauge interface

1

PLS

  1.  

Concentrate acid & alkali tank

200L, 316L, single layer tank

2

PLS

  1.  

Tubular heat exchanger

Tubular type, temperature △T=20℃

1

PLS

  1.  

CIP pump

20t/h, 36m, Pump head SUS316L, SPX, 5.5KW

1

SPX

  1.  

Frequency inverter

5.5KW

1

ABB

  1.  

Diaphragm pump

USA

2

 

  1.  

Single pipe type filter

SLGLQ-20, SUS304, inlet and outlet, Ø51100 mesh

2

JUMO

  1.  

Temperature sensor

 

4

 

  1.  

Ball float type level gauge

 

3

 

  1.  

Pneumatic butterfly valve

Ф51, SUS304

13

 

  1.  

Pneumatic butterfly valve

Ф25, 316L

4

Alfa Laval or APV

  1.  

Ball valve

Ф25, SUS304

1

Chinese

  1.  

Clappet valve

Ф51, SUS304

2

Chinese

  1.  

Steam plunger valve

DN50

1

Spirax Sarco

  1.  

Steam plunger valve

DN25

2

Spirax Sarco

  1.  

Steam filter

DN50

1

Spirax Sarco

  1.  

Steam filter

DN25

1

Spirax Sarco

  1.  

Steam reducing valve

DN40

1

Spirax Sarco

  1.  

Steam angle seat valve

DN40

2

Spirax Sarco

  1.  

Steam regulating valve

DN40

1

Spirax Sarco

  1.  

Steam trap valve

DN25

1

Spirax Sarco

  1.  

Steam pressure gauge

 

2

Chinese

  1.  

Conductivity meter

 

1

JUMO

  1.  

Flow switch

 

1

IFM

  1.  

Pipe

 

1

 

  1.  

Control panel

 

1

 
 

 

 

 

 

 

Contact Details
Candy

Phone Number : 0086-13918280767

WhatsApp : +8613918280767