|Capacity:||12000~36000 Bottles Per Hour||Size:||200~1500ml|
|Filling Type:||Aseptic Cold Filling||Automatic Grade:||Automatic|
|Voltage:||380V||After-sales Service Provided:||Engineers Available To Service Machinery Overseas|
|Warranty:||1 Year||Filling Material:||Beverage, Juice, Dairy Drink, Tea, Energy Drink|
Aseptic Pet Bottle Filling Machine,
Aseptic 5 Gallon Filling Machine,
Automatic 5 Gallon Filling Machine
PET Bottle Aseptic Cold Filling Production Line
Products scope: suitable for packing acid and neutral liquid products, including products with with a diameter of 3-5mm granules in the ultra-clean and aseptic filling condition.
Such as milk, yoghurt, dairy liquid products, plant protein beverage, flavor beverage, juice, coffee, tea and other drinking.
Technical characteristics of aseptic cold filling:
1). There’s an air sucking and curtain device in the inlet of bottles to separate the air between inside and outside of machine. It will effectively prevent inner irritating gas leaking and outside air pollution going inside.
2). It adopts liquid channel sealing structure in each rotating part. Prevent bearings and other transmission parts from corrosion of disinfectant liquid and gas.
3). It adopts automatic centralized lubrication system. The frequency, time and volume of lubrication can be set up freely in the touched screen.
4). It adopts or equivalent brand motor in the transmission system.
5). It adopts non-contacting filling way to prevent secondary pollution. It adopts high precision electrical flow meter in filling valve to control the filling volume.
6). Electrical flow meter and electric control system are installed outside of aseptic room. Better for user to observe and maintenance. Reduce the space of aseptic room.
7). There is a CIP cleaning fake cup in the filling valve. CIP cleaning process will be done by PLC automatically.
8). It adopts American rotating joint sealings with features of reliable effect and low failure rate. It adopts running sterile water or clean steam barrier protection mode between sterile air channel and sterile material channel to prevent from cross contamination.
9). It adopts on-line spraying way to sterilize in the bottle outlet conveying chain.
10). There are gratings and fluid bath sealing protection devices in all water discharging pipes. They can prevent water-discharging pipes from sundries blockage. Outside air also couldn’t enter into aseptic room.
11). Aseptic isolation system, foam cleaning system and disinfectant spraying and fumigating system are optional in machine working environment.
12). It adopts stainless steel 304 to make the main electric control cabinet.
13). Production speed, shift production count, trouble shooting category, trouble shooting point and others will display on the touched screen. Flow meter parameter set-up and correction also can be done on the touched screen. It’s very easy for user to operate.
|1||Rinser||2||1 set of disinfectant rinser, 1 set of aseptic water rinser|
|2||Capper||1||Imported product, aseptic one|
|4||Auto centralized lubrication system||1||SKF|
|5||Pneumatic apparatus||1||SMC or equivalent brand|
|6||Rotating joint sealing||1||Trelleborg|
|7||Filling electric flow meter||35||E+H(Germany)|
|8||Stainless steel||Adopts SUS316 in all material contacted directly with raw material|
|9||Electric control cabinet||1||Adopts MITSUBISHI, OMRON, SIEMENS, DIGITAL and other brand in main electric control components and PLC touched screen|
|Filling materials||PH＞4.6||High protein content beverage/chocolate beverage/ coffee beverage|
|PH＜4.6||Herbal beverage/ Vitamin beverage|
|Aseptic water preparing conditions||Water inlet temperature||20~30℃|
|Water supply temperature difference ≦5℃|
|Sterilizing temperature controlling precision||±1℃|
|Final heat loading medium||32℃ cooling tower water|
|Other||The liquid (filling material, water and etc.) directly contacted with equipment couldn’t include chloride ions|
|Aseptic material buffer condition||Buffer time||2 hours|
|Disinfectant (PAA)||Empty bottles and caps||1800-2500ppm, 55~60℃|
|Empty cap sterilizing condition||Sterilizing liquid soaking||≧45s|
|Aseptic water rinsing||≧5s|
|Aseptic compressed air drying||2.5bar, ≧2s|
Empty bottle sterilizing condition
(single way diaphragm valve control rinsing)
|Sterilizing liquid rinsing time||≧10s|
|Sterilizing liquid drying time||≧4.6s|
|Empty bottle rinsing condition (single circle single way diaphragm valve control rinsing)||Aseptic water rinsing time||≧3s|
|Neck rinsing condition||Aseptic water rinsing|